Thorium as a Nuclear Fuel

• Thorium is much more abundant in nature than uranium.
• Thorium can also be used as a nuclear fuel through breeding to uranium-233 (U-233).
• When this thorium fuel cycle is used, much less plutonium and other transuranic elements are produced, compared with uranium fuel cycles.
• Several reactor concepts based on thorium fuel cycles are under consideration.

Thorium, as well as uranium, can be used as a nuclear fuel. Although not fissile itself, thorium-232 (Th-232) will absorb slow neutrons to produce uranium-233 (U-233), which is fissile. Hence like uranium-238 (U-238) it is fertile.

In one significant respect U-233 is better than uranium-235 and plutonium-239, because of its higher neutron yield per neutron absorbed. Given a start with some other fissile material (U-235 or Pu-239), a breeding cycle similar to but more efficient than that with U-238 and plutonium (in slow-neutron reactors) can be set up. The Th-232 absorbs a neutron to become Th-233 which normally decays to protactinium-233 and then U-233. The irradiated fuel can then be unloaded from the reactor, the U-233 separated from the thorium, and fed back into another reactor as part of a closed fuel cycle.

Over the last 30 years there has been interest in utilising thorium as a nuclear fuel since it is more abundant in the Earth's crust than uranium. Also, all of the mined thorium is potentially useable in a reactor, compared with the 0.7% of natural uranium, so some 40 times the amount of energy per unit mass might theoretically be available (without recourse to fast breeder reactors).

A major application for conventional PWRs involves fuel assemblies arranged so that a blanket of mainly thorium fuel rods surrounds a more-enriched seed element containing U-235 which supplies neutrons to the subcritical blanket. As U-233 is produced in the blanket it is burned there. This is the Light Water Breeder Reactor concept which has been successfully demonstrated in the USA in the 1970s.

It is currently being developed in a more deliberately proliferation-resistant way. The central seed region of each fuel assembly will have uranium enriched to 20% U-235. The blanket will be thorium with some U-238, which means that any uranium chemically separated from it (for the U-233) is not useable for weapons. Spent blanket fuel also contains U-232, which decays rapidly and has very gamma-active daughters. Plutonium produced in the seed will have a high proportion of Pu-238, generating a lot of heat and making it even more unsuitable for weapons than normal reactor-grade Pu.

A variation of this is the use of whole homogeneous assembles arranged so that a set of them makes up a seed and blanket arrangement. If the seed fuel is metal uranium alloy instead of oxide, there is better heat conduction to cope with its higher temperatures. Seed fuel remains three years in the reactor, blanket fuel for up to 14 years.

Since the early 1990s Russia has had a program to develop a thorium-uranium fuel, which more recently has moved to have a particular emphasis on utilization of weapons-grade plutonium in a thorium-plutonium fuel.

The program is based at Moscow's Kurchatov Institute and involves the US company Thorium Power and US government funding to design fuel for Russian VVER-1000 reactors. Whereas normal fuel uses enriched uranium oxide, the new design has a demountable centre portion and blanket arrangement, with the plutonium in the centre and the thorium (with uranium) around it*. The Th-232 becomes U-233, which is fissile - as is the core Pu-239. Blanket material remains in the reactor for 9 years but the centre portion is burned for only three years (as in a normal VVER). Design of the seed fuel rods in the centre portion draws on extensive experience of Russian Navy reactors.

*More precisely: A normal VVER-1000 fuel assembly has 331 rods each 9 mm diameter forming a hexagonal assembly 235 mm wide. Here, the centre portion of each assembly is 155 mm across and holds the seed material consisting of metallic Pu-Zr alloy (Pu is about 10% of alloy, and isotopically over 90% Pu-239) as 108 twisted tricorn-section rods 12.75 mm across with Zr-1%Nb cladding. The sub-critical blanket consists of U-Th oxide fuel pellets (1:9 U:Th, the U enriched up to almost 20%) in 228 Zr-1%Nb cladding tubes 8.4 mm diameter - four layers around the centre portion. The blanket material achieves 100 GWd/t burn-up. Together as one fuel assembly the seed and blanket have the same geometry as a normal VVER-100 fuel assembly.

The thorium-plutonium fuel claims four advantages over MOX: proliferation resistance, compatibility with existing reactors - which will need minimal modification to be able to burn it and the fuel can be made in existing plants in Russia - hence it could be used from 2006. In addition, a lot more plutonium can be put into a single fuel assembly than with MOX, so that three times as much can be disposed of as when using MOX. The spent fuel amounts to about half the volume of MOX and is even less likely to allow recovery of weapons-useable material than spent MOX fuel, since less fissile plutonium remains in it. With an estimated 150 tonnes of weapons Pu in Russia, the thorium-plutonium project would not necessarily cut across existing plans to make MOX fuel.